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Synergy Marine successfully completed LNG Carrier-FSU conversion

  • The Singapore-headquartered ship manager is now an established single-source technical solution provider of LNG-to-power services
  • Synergy will manage, maintain and operate the FSU on an ongoing basis

Synergy Group, one of the world’s leading ship managers, has successfully converted a 1992-built, 126,000 cubic meters capacity Liquefied Natural Gas (LNG) carrier into a Floating Storage Unit (FSU).

The FSU, which has a projected lifespan of 15 years, was delivered to its owner last week. Singapore-headquartered Synergy will manage, maintain and operate the FSU on an ongoing basis. It will be deployed in Myanmar where it will be manned by a Synergy crew of 25 seafarers.

The FSU will be moored permanently and used to receive and store LNG imports for delivery on demand to an onshore regasification plant which will supply power to local consumers.

“I think this LNG carrier to FSU conversion really drives home that Synergy is not just an asset manager and ship operator,” said Captain Rajesh Unni, CEO and Founder of Synergy Group. “We are a technical thought partner for owners and can deliver integrated solutions which require cross-disciplinary skills.

“We are also now an established single-source technical solution provider of LNG-to-power services. We can take a concept and realise the entire undertaking right through to delivering energy to end consumers even during a global pandemic.”

The project was completed successfully despite workplace restrictions due to Covid-19 safe-distancing rules, the complexity of arranging travel and work permissions for specialists arriving from overseas, and the difficulty of sourcing parts and materials during lockdowns.

“A lot of our top quality owners already employ Synergy to manage their newbuilding orders in Korea, Japan and China and we are currently overseeing more than 30 newbuilding vessel projects,” said Captain Unni. “This successful conversion shows once again that we are fully equipped to take on the most complex conversions.”

Synergy administered the FSU conversion on behalf of the client on a one-stop-shop basis. This included identifying the correct LNG carrier for conversion and selecting a suitable shipyard. Synergy also managed the entire design, engineering, procurement and yard oversight process ahead of the FSU delivery and deployment.

The conversion was performed at Sembcorp Marine’s Admiralty Yard in Singapore.

“I would like to thank Sembcorp Marine and its personnel for their absolute professionalism throughout this project which was completed in the most challenging of environments,” said Captain Unni. “Together we have delivered over 150,000 man hours from May onwards without any Lost Time Incidents (LTI) notwithstanding the ongoing threat of Covid-19 infections.

“Sembcorp Marine demonstrated that it is a resilient and trusted partner able to function efficiently despite the unique conditions.

“I am also humbled by the owner’s confidence in awarding this complex and prestigious contract to Synergy. Like us, they have full confidence in the tremendous track record of our highly experienced newbuilding and conversion team.”

The FSU conversion included more than 100 tons of steel renewal and the cumulative addition of over 1,500 metres of cryogenic pipes. 25 designers were deployed and the project team consisted of 10 managers overseeing a workforce of some 250 personnel each day.

The FSU is designed to offload LNG to the regasification plant at rates of up to 350 cubic metres per hour during peak demand. The flow rate can be adjusted to as little as 150 cubic metres per hour during non-peak periods.

Synergy’s newbuilding department is headed by naval architect Subodh Borse, a specialist in LNG newbuilds and retrofits. He said: “Our experienced newbuilding and conversion team is renowned for providing expedited, one-stop, cost effective solutions to clients in the LNG supply chain.

“We were very happy with the design which includes the addition of four feed pumps in each of the cargo tanks which allows them to hold Boil-off Gas (BOG) for longer durations. The addition of Emergency Release Couplings and Quick Release Hooks ensures vessels depart the terminal quickly in case of an emergency. We increased the tank pressure up to 0.7 bars and the design allows the FSU to simultaneously feed LNG to the regasification plant while also offloading offload LNG to another smaller vessel.

“This was a complex undertaking and one that Synergy has proven we are fully equipped to successfully manage.”

Alvin Gan, Sembcorp Marine Head of Repairs & Upgrades, commented: “Sembcorp Marine is pleased to partner Synergy Group on this milestone FSU conversion project. As the leading LNG ship repair and upgrades solutions provider in the world, we take pride in executing FSU and FSRU conversions on time, safely and meeting our customers’ engineering and quality expectations. We thank Synergy for putting their trust in our expertise and track record.”

Synergy successfully converted an LNG carrier into a Floating Storage Unit

Synergy Group, one of the world’s leading ship managers, has successfully converted an LNG carrier into a Floating Storage Unit. Pictured: The FSU at Sembcorp Marine’s Admiralty Yard in Singapore

launch of the new FSU at Sembcorp Marine’s Admiralty Yard

Pictured at the launch of the new FSU at Sembcorp Marine’s Admiralty Yard in Singapore: Captain Rajesh Unni (left), CEO and Founder of Synergy Group, and Alvin Gan (right), Sembcorp Marine Head of Repairs & Upgrades

About Synergy Group

Headquartered in the globally connected city-state of Singapore, Synergy’s hallmarks are its through-life approach to asset management and ability to develop custom-designed thought partnership strategies with leading owners.

Synergy Group now has offices in all global maritime centres and employs more than 14,000 seafarers. Its fleet of over 340 vessels includes the most complex LNG vessels, LNG-FSU conversions, LNG-to-power solutions, LPG carriers and vast 20,000+ TEU container ships, as well as Chemical tankers, Oil tankers (VLCC, Suezmax, Aframax, LR2, LR1 and MR), Car Carriers and every size of bulk carrier.

Synergy’s holistic approach to seafarer wellness and operational excellence had been recognised recently with the prestigious 2019 Lloyd’s List Excellence in Maritime Services & Ship Management Award, the 2019 Seatrade Award for Investment in People Award and the Seatrade Maritime Awards Asia 2020 – Ship Manager Award.

Synergy Logo

Getting to Zero

Synergy Marine Group is a member of The Getting to Zero Coalition, dedicated to launching zero-emission deep-sea vessels by 2030 and achieving full decarbonisation by 2050. The Global Maritime Forum, in collaboration with the World Economic Forum and Friends of Ocean Action, founded and manages the Coalition.

MACN

Synergy Marine Group is part of the Maritime Anti-Corruption Network (MACN), a global initiative striving for a corruption-free maritime industry, promoting fair trade for the greater societal good.

INTERCARGO

Synergy Marine Group is a part of INTERCARGO, an association championing safe, efficient, and eco-friendly shipping. INTERCARGO collaborates with the International Maritime Organization and other global entities to shape maritime legislation.

IMEC

Synergy Marine Group is part of IMEC, a top maritime employers’ group championing fair and sustainable labor practices. Representing global employers, IMEC negotiates seafarers’ wages and conditions, and invests in workforce development.

IMPA

Synergy Marine Group is involved in IMPA Save’s initiative to reduce single-use water bottles at sea. The IMPA SAVE council comprises top global shipowners and suppliers, representing over 8000 vessels with significant combined purchasing influence.

All Aboard

Synergy Marine Group is a key participant in The All Aboard Alliance’s Diversity@Sea initiative. As one of eleven prominent maritime companies, we aim to foster inclusivity at sea and directly address challenges faced by women seafarers.

CSSF

Synergy Marine Group is part of the Container Ship Safety Forum (CSSF), a global B2B network dedicated to enhancing safety and management standards in the container shipping sector.

Danish Shipping

Synergy Marine Group is affiliated with Danske Rederier, the primary industry and employers’ association for Danish shipping—Denmark’s top export sector. Danske Rederier actively engages with authorities and policymakers both domestically and globally.